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Stabilant 22 Contact Enhancer Application Notes

App. Note 27 - Model & Hobbies

What is Stabilant 22?

Stabilant 22 is an initially non-conductive non-toxic liquid polymer which when used in a very thin film with electromechanical connections has the property of switching over to a conductive state under the action of an electric field. Thus it can virtually impart the reliability of a soldered connection without forming any sort of a mechanical bond. It is thus termed a contact-enhancer.

What is its use in the model and hobby field?

In this age of electronics, many models are dependent upon complex electronic controls for their proper function. These controls usually operate at very low signal levels, and, to conserve battery power, at very low power levels as well. This makes them very prone to malfunctions due to failures in the connector systems or in the switches used. It takes only a minuscule amount of contaminant to cause problems with such a circuit. Stabilant 22 was developed as a contact enhancer. It was developed specifically to improve the reliability of electro-mechanical contacts, and as such, is being used in many fields from biomedical electronic equipment (in hospitals), to computer & peripheral equipment. It has a long-term reliability factor presently unequaled by any simple contact cleaner. That's because Stabilant 22 is a resident treatment. This means that you leave it in place within the contact. There it will last for a very long time,- usually more than the design life of the equipment. Increases in connector reliability of from 10 to 100 times are not unusual.

What are the differences between Stabilant 22 and Stabilant 22A?

The Stabilants , as presently used by hobbyists,come in two forms. The basic material or concentrate is called Stabilant 22, while the isopropanol diluted form is designated Stabilant 22A This is a 4:1 isopropanol-dilution (by volume) and is much easier to apply. When used a normal room temperatures or higher, the isopropanol will evaporate after the application, leaving a thin film of the concentrate in place. In some applications such as socketed IC's it is not even necessary to unplug the IC to treat the connection. The dilute form should be used for treating existing crimp type joints between multiple stranded wire and the contact as well as for card-edge and other connectors. As Stabilant 22, the concentrate, is an excellent lubricant, it can be used on all rotating joints which have to pass electrical currents, such as model-railroad-car bearings. For this reason, the dilute form, Stabilant 22A is preferably used on model-train-layout rails, where it should be wiped on the rail to insure a very thin residual film!

But won't Stabilants short-out multiple pins?

No, for the reason that Stabilants are semiconductive in their action, switching at a desired field strength within a contact-pair, but not switching-on between adjacent contacts. Thus the material can be applied to a multiple-pin connector without worrying about getting it on the insulation or causing leakage!

Is there any place I shouldn't use it?

The Stabilants are not recommended for use on circuits which, due to inductive loads, spark upon breaking contact. The momentary high temperatures of the spark would decompose the Stabilants causing a moderate rate of carbon buildup. Thus, don't use it on motor commutators, which tend to spark!

What about its use on connectors?

Obviously, connector reliability is very important for trouble-free operation of models, more so when intermittent connectors could cause the crash or loss of a remote-controlled model airplane. The Stabilants have had extensive use on, for example, biomedical electronics and avionics where they are "TSO'ed". In both cases absolute reliability of the connectors in the equipment is extremely important.

Stabilants are also used on cameras, especially on battery contacts. In one critical battery application they are employed in hearing-aids.

Can it be used on switches?

The reliability of switches is generally greater than connectors if only because their wiping action sometimes is able to keep the contacts clean. Nevertheless, switches, like connectors, are the least reliable components used in electronic equipment. Because Stabilants are excellent lubricants, they can often increase the reliability of switches. One caveat; where switches do not have back-emf "snubbers" and are used to interrupt highly reactive loads, such load interruption, can cause sparking of the switch. While Stabilants can lessen this effect, their decomposition under the heat of the spark can lead to an accumulation of carbon. It is best to use a reverse-diode across a switch handling DC potentials as a first step thus eliminating the spark before using Stabilants.

Is it useful on transmitters for remote controls?

Stabilants are used extensively in the maintenance of transmitters in professional applications, both for remote control and for communications. It can be used on everything from EPROM's to crystal sockets.

Can it be used on microprocessor-based controllers?

Again, Stabilants have been used in computers for over ten years and are standard-stores items for many OEM's and third-party service organizations. Stabilants first received a "User Product-of-the Year" award from Byte magazine in 1985 and have been "highly recommended" by Dr. Jerry Pournelle on numerous occasions since that award. In model railroading. this makes it esecially applicable to DCC systems and rail junctions.

Can it be used on servos?

Because of the reliability-advantage of Stabilant-treated connections at micro-power-levels, Stabilants can substantially increase the reliability of servos. While the material can be used on the potentiometers in servo controls, the isopropanol diluant of Stabilant 22A should NOT be used on conductive-plastic potentiometers as it can extract the plasticizer. Instead, use the concentrate, Stabilant 22, diluted 10:1 with hot water. Apply only the smallest amount to the plastic element of the potentiometer and cycle through its maximum stroke to distribute the material!

Can it be used on model railroads?

Stabilants can not only be used on switch-machine contacts, controller-boards and pulse-code modulation equipment, but many model railroaders are employing it on their tracks in order to reduce the stalling-voltage of locomotives thus obtaining better slow-speed characteristics.

Obviously, it can be especially useful on complex control panels and their wiring, including slide and rotary switches, mechanical and electrical sensors, relay and switch machine contacts, wirewound rheostats, and phone jacks.

In DCC "Command-Control" systems, Stabilant 22A is almost essential for trouble-free operation.

What is the most common size?

The most popular size is either the 5 mL or the 15 mL service kits of Stabilant 22A. The 15 mL size has about 700 to 900 drops per bottle. Because it is necessary to use very little of the material, a drop can go a very long way! The dilute material, Stabilant 22A, will even wick into socketed IC's.

Needless to say, larger sizes are available.

Revision 5


Stabilants are a product of Dayton Wright research & development and are made in Canada

NSCM/Cage Code - NATO Supply Code 38948

15 mL of S22A has NATO Part # 5999-21-900-6937


The Stabilants are patented in Canada - 1987; US Patent number 4696832. World-wide patents pending. Because the patents cover contacts treated with the material, a Point-of-sale License is granted with each sale of the material.

MATERIAL SAFETY DATA SHEETS ARE AVAILABLE ON REQUEST


Stabilant, Stabilant 22, and product type variations thereof are Trade Marks of D.W. Electrochemicals Ltd.

Copyright 2003 - D.W. Electrochemicals Ltd. This note may be reproduced or copied, provided its content is not altered. The term "contact enhancer", 1983 Wright Electroacoustics.


NOTICE: This Application Note is based on customer-supplied information, and D.W. Electrochemicals is publishing it for information purposes only. In the event of a conflict between the instructions supplied by the manufacturer of the equipment on which the Stabilant material was used, and the service procedure employed by our customer, we recommend that the manufacturer be contacted to make sure that warranties will not be voided by the procedures.

While to our knowledge the information is accurate, prospective users of the material should determine the suitability of the Stabilant materials for their application by running their own tests. Neither D.W. Electrochemicals Ltd., their distributors, or their dealers assume any responsibility or liability for damages to equipment and/or any consequent damages, howsoever caused, based on the use of this information.

Stabilant, Stabilant 22, and product type variations thereof are Trade Marks of D.W Electrochemicals Ltd.

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Stabilant
Stabilant 22 Contact Enhancer

Stabilant 22 Contact Enhancer

We carry the complete line of Stabilant products. Looking for something not listed here? Please contact us.
Stabilant 22
APPLICATION NOTES
1. Electronic Equipment
2. Computer cards
3. Schadow switches
4. Mic connectors
5. RTS & Dual plug patch bays
6. Biomedical Electronics
7. Computing & Peripherals
8. Cable TV
9. Robotics
10. Environmental Impact
11. Recording studios
12. Broadcast equipment
13. Mobile Radio
14. Educational computing
15. Stereo systems
16. Aid to IC insertion
17. Navigational equipment
18. Card edge conn. problems
19. Complex process control
20. Automotive service
21. Gold plating/solder alloy
22. Very high humidity
23. High current thermal runaway
24. Car stereo systems
25. Plastic element pots.
26. Farm machinery & trucks
27. Model & hobby
28. RF case seals
29. Outdoor environments
30. Computer crashes
31. Relays & switches
32. Silicone problems
33. Tin-plated contacts
34. Solder flux & resin residue
35. Post application color tinting
36. Aircraft connectors w/ flurosilicones
37. Avoiding unsafe solvents
38. S22 R&D Design Goals
39. Stabilant use on PLCC's
40. Sensor problem solution
41. Repair of flood damage
42. Marine electrical & electronics
43. All Cameras & Video Equipment
44. SCSI removable SCA drives, caddies & connections
45. Home Theater & Computer Connectors

Some of these application notes are repetitive of material in other application notes. We realize this. But some were written as a reference to a contact problem in a particular field or application.

NOTICE: This data has been supplied for information purposes only. While to our knowledge it is accurate, users should determine the suitability of the material for their application by running their own tests. Neither R.A.L. Audio Services, D.W. Electrochemicals Ltd., their distributors, or their dealers assume any responsibility or liability for damages to equipment and/or consequent damages, howsoever caused, based on the use of this information.
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Stabilant 22
REVIEWS
Over the years, Stabilant 22 has been highly parsed in publications that target a wide range of electronics applications including:
* Andrew Marshall's Audio Ideas Guide
* BYTE Magazine (7 articles)
* Windows Magazine
* Q.S.T. Amateur Radio
* Model Railroads (2 articles)
* Motor Magazine
Stabilant 22
TECHNICAL NOTES
1. MSDS - Stabilant 22
2. General Information
4. MSDS - Stabilant 22A
5. MSDS - Stabilant 22E
9. MSDS - Stabilant 22L
20. Military Applications
21. Elastomer Compatibility
22. Effectiveness of Stabilants
24. Connector Harmonic Distortion
39. Signal rise time

There are gaps in the sequence numbers below because some Technical Note s were written by the manufacturer for specific companies and are confidential.

NOTICE: This data has been supplied for information purposes only. While to our knowledge it is accurate, users should determine the suitability of the material for their application by running their own tests. Neither R.A.L. Audio Services, D.W. Electrochemicals Ltd., their distributors, or their dealers assume any responsibility or liability for damages to equipment and/or consequent damages, howsoever caused, based on the use of this information.
Stabilant
Stabilant 22 Contact Enhancer

Stabilant 22 Contact Enhancer

We carry the complete line of Stabilant products. Looking for something not listed here? Please contact us.

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